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Silnylon “Misting” and Ray Jardine


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  • #1218748
    Jim Nordby
    BPL Member

    @jimbob

    Locale: Minnesota

    I saw this quote on the ray-way.com site:

    We have developed a process that prevents our silicone nylon from passing a fine mist in a heavy rain. This process adds no weight, and is proprietary, meaning available only from us. Silicone nylon fabrics purchased elsewhere, even those of first quality, have a very high probability of misting-through. Misting-through can spoil an otherwise warm and dry night in stormy weather. For this reason we encourage everyone not to waste your money and sewing time making a tarp of silicone nylon purchased elsewhere.

    My questions:

    – has anyone else experienced this phenomenon? A couple years ago I was in
    the Wind Rivers with my Tarptent
    Cloudburst under _terrible_ conditions
    (all night mixed rain/snow, temps around
    freezing). I felt the “misting” effect
    while it was raining (eventually I kept
    wiping the canopy down with a towel).
    The end result was a damp enough
    sleeping bag that I was losing some loft.

    – Is there any convincing evidence that
    this is more than just condensation
    being shaken off by heavy rain? Or
    could it be actual micro-drops being
    forced through the fabric?

    – If so, does anyone have any
    speculations as to what Ray’s “proprietary” process is?
    Maybe extra DWR or something?

    Thanks,
    Jim

    #1357588
    Jeff Jackson
    Member

    @just_jeff

    Locale: Colorado's Front Range

    I haven’t experienced it directly, but there’s a pretty lengthy discussion at whiteblaze if you want to search for it.

    Basically it comes down to this – every waterproof material is only waterproof to a certain pressure. Above that pressure, water will find its way through. For lightweight materials like silnylon, sometimes rain can be hard enough to exceed that pressure, which results in misting.

    I haven’t seen any test data on this, though – other than setting up a tarp and aiming a strong hose at it. In a hammock people get very good ventilation under a tarp, and they’ve still reported misting during storms – and were convinced by the duration and amount of droplets that it wasn’t just condensation.

    If I had to guess, Jardine’s treatment just increases the pressure rating for his silnylon. Finding a way to do this w/o increasing the weight has value – I wonder how it compares to Cuben or spinnaker fabric.

    #1357601
    Duane Hall
    BPL Member

    @pkh

    Locale: Nova Scotia

    I’ve experienced this several times – each time an absolute driving, prolonged rain. However, I do not consider this to be a show stopper in any sense of the word. The mist is very fine and dispersed, and while disconcerting at first, insufficient to wet anything in the shelter. I use a down bag with a good quality water resistant fabric (Marmot Hydrogen), and my bag has never been wet. At worst, objects in the shelter might have a slightly clammy feeling after a long, hard rainstorm. The bottom line for me is, I am still using silnylon shelters, either ID tarps, or Henry Shires’ fine products. I have no fear of getting soaked because of moisture coming through the fabric.

    Cheers

    #1357617
    Chris Nott
    Spectator

    @chrisn

    Locale: Canada west coast

    Silnylon has a relatively low waterproofness (or whatever the term is). Simple pressure can push moisture thru the fabric and I’ve encountered this with silnylon stuff sacks. The pressure from a heavy rain would be sufficient to push moisture thru the fabric. HOWEVER, I think mist caused by the impact of rain and wind dislodging condensation on the inside of the fabric probably far outweighs the amount of misting from the rain itself. I spent a very windy and rainy night in a traditional 2-skin tent with a urethane coated fly last summer and experienced considerable misting which could have only come from condensation.

    I would guess that Ray uses calendared fabric (if you can calendar silnylon without removing the silicone).

    #1357618
    John Chan
    Member

    @ouroboros

    Silnylon isn’t waterproof in the classic sense. The silicon impregnation of the ripstop nylon is like a permanent DWR that breaks the surface tension of water. This improves the water repellancy of the fabric but high-velocity water droplets can defeat this and you get your “misting”. I experienced “misting” under a spinnaker tarp last year so I would guess that this is true of all silicon-impregnated fabrics… including Epic.

    #1357628
    eric levine
    Member

    @ericl

    Locale: Northern Colorado

    Jim Wood talks about waterproofness on his website, with some numbers.

    Myself, backpacking/hiking in the rockies, it’s far from my major concern ;)

    http://jwbasecamp.com/Articles/DryGear/index.html

    #1357630
    Dale Wambaugh
    BPL Member

    @dwambaugh

    Locale: Pacific Northwest

    I keep a low density polyethylene 45 gallon garbage bag in my kit for times like this. They are nearly four feet tall, so you can use them for an emergency half-bivy, a raincoat, or sliced open, you have a small tarp or ground cloth– at 1.4oz. It allows you to cover your bag from falling condensation, a night under a tree, or covering the bottom of your bag from the stream that magically appeared in your tent.

    #1357656
    Vick Hines
    Member

    @vickrhines

    Locale: Central Texas

    I love silnylon, but I’ve gravitated back to to lightweight polyurethane coated nylon because I don’t like the misting. I have several silnylon tarps which I like for a variety of design reasons but what I really USE is my cape/tarp that goes over the hammock and serves as raingear.

    With that said, I used a silnylon tarp with down quilt on the AT in ’03, the monsoon year. I didn’t die or get wet. But feeling that mist coming through is disconcerting. I plan to do the AT again in ’07 and will use a PU coated cape this time.

    #1357659
    John Carter
    Member

    @jcarter1

    Locale: Pacific Northwest

    Anyone know if the heavier silnylon used in the GoLite Hex 3 has the same misting issues, or does the thicker fabrix alleviate this?

    #1357671
    Jeff Jackson
    Member

    @just_jeff

    Locale: Colorado's Front Range

    I was in a friend’s Hex 3 in a very windy snowstorm, and we could see the moisture coming down from the walls. I couldn’t say how much was condensation, but there was probably too much moisture for it to all be condensation.

    These winds were gusting to over 100mph and the Hex withstood it for several hours…I was very impressed with its performance that night.

    #1357691
    David Olsen
    Spectator

    @oware

    Locale: Steptoe Butte

    In my own experiments I have found, in order
    of waterproofness under pressure, (starting
    with the most waterproof )

    200 denier nylon with 3 oz urethane coating
    (used in dry bags as it is a thick enough coating
    to be heat sealable)

    200 denier nylon with 1.5 oz coating urethane
    total weight about 6.5 oz per yard square

    70 denier nylon with 1 oz coating urethane
    total weight 3 oz per yard square

    70 denier nylon with Goretex XCR 2 layer or
    Paclite 2.5 layer laminate 2.1 oz per yard square

    30 denier nylon with .2 oz silicone coating
    total weight 1.3 oz per yard square

    30 denier nylon with .2 oz blended silicone
    and urethane coating
    total weight 1.35 oz per yard square

    Spinnaker “pro”

    70 denier nylon with .25 oz urethane coating
    total weight 2.25 oz per yard square

    Standard “white” Spinnaker

    The fabrics with over an ounce of coating
    withstand high pressure. The others
    will have some drops form under high pressure
    but are very waterproof under average rain
    conditions. I have yet to hear from someone
    who speaks of this “misting” in the tarps
    and fabric I have sold. (Not that it doesn’t
    happen, but I don’t think it is common)

    I don’t believe Ray can do better
    without increasing the weight of the fabric
    with more coating.
    Note that spinnaker cloth
    is calendared.
    The 30d silicone coated fabrics have
    3 times the tear strength of the heavier 70d urethane fabrics at half the weight .

    You could double up on the silnylon fabric for the weight gain would need to incur to switch to a more waterproof urethane coating.

    #1357700
    Jim Wood
    BPL Member

    @jwood

    As others have noted, misting does sometimes occur in hard rain storms with standard 1.3 oz silnylon (which when new, is only waterproof to 1-2 PSI). If it bothers you, the good news is that it’s fairly easy to eliminate by applying a thin coat of the slurry discussed in this article to your tarp or canopy of your shelter.

    Rather than using the 1:3 mix (sealant to mineral spirits) for silnylon floors that’s discussed in the article, a more diluted 1:5 mix should work well for canopies while adding a bit less weight. The treated shelter, depending on size, will probably gain only an ounce or two.

    It’s probably also best (if practical) to apply the mix to the underside of the canopy since the dried treatment will reduce the slipperiness of the silnylon fabric a bit. There’s an advantage to having the outside silnylon surface as slippery as possible since it helps accumulating snow slide off onto the ground.

    Also note that this treatment only works for silicone impregnated fabrics and will not bond with PU coated surfaces.

    #1357705
    David Olsen
    Spectator

    @oware

    Locale: Steptoe Butte

    Oh, and silnylon from the more common US
    source is hot calendared.

    #1357713
    Ben Wald
    Member

    @benwald

    Jim Woods’ article mentions that PU tent floors usually have a hydrostatic head in the range 5,000 mm to 10,000 mm (higher is better/more waterproof). The article goes on to say that 30D silnylon generally has a much lower hydrostatic head, between 700 mm and 1,400 mm. Consequently silnylon tent floors can leak under (body) pressure. The British tent manufacturer Lightwave claims that the silnylon used in the canopy of the t0 ultra has a hydrostatic head of 5,000 mm. If that’s correct it would solve the misting problem. Oddly enough, the floor is PU, also rated to 5,000 mm.

    #1357731
    David Olsen
    Spectator

    @oware

    Locale: Steptoe Butte

    I will likely have some 70d ripstop with a .5
    ounce coating of silicone and urethane blend
    soon. This should make a bit more durable floors
    than 30d silnylon at less of a weight penalty
    than heavycoat 70d urethane. It shouldn’t
    be as slippery as pure silicone coatings either.

    #1357732
    David Olsen
    Spectator

    @oware

    Locale: Steptoe Butte

    It would be great to see any sources for PSI of
    coatings. I can only compare them one to
    another. Perhaps there is a more ideal
    amount of coatings or blend of coatings.
    Where did you get your data Jim?

    #1357740
    John Brown
    Spectator

    @johnbrown2005

    Locale: Portland, OR

    Reading this thread has got me wondering about silnylon as a bivy bottom/floor. I’m about to sew one, and wondered what other people’s experience is. given that oware makes em, and shires tarptent floors are silnylon, I figured it’d be ok, but now I’m wondering if I need to worry about water soaking up through it. what are you all’s experience w/ that?

    #1357742
    mark henley
    Member

    @flash582

    Did you want your floor to be completely waterproof or water resistant?

    I made a Bivy out of DWR nylon for the top and Silnylon for the bottom. I use mine in concuntion with a poncho tarp to keep the bulk of the rain off …. Unless you have a river running under your tarp or you’re laying in a puddle, you should be ok.

    #1357743
    John Brown
    Spectator

    @johnbrown2005

    Locale: Portland, OR

    Yeah, I was planning to use it w/ a tarp, not as sole shelter in serious rain. Although I suppose that doesn’t necessarily mean there won’t be a river running under… :-)

    #1357745
    Jim Wood
    BPL Member

    @jwood

    David –

    My data regarding the water resistance of silnylon was collected from a variety of sources. I should note, however, that silnylon is kind of an odd product about which not very much info is actually published, at least on the Internet.

    One of the few companies that does make some specs available is Performance Textiles (http://perftex.com). Their “Soar Coat” product is pretty much a “standard” 30 / 40 denier silnylon. I ended up calling the company to discuss water resistance, since that particular spec is not listed on their website.

    Another source, “Ayce” at thru-hiker.com, probably knows at least as much about silnylon as anyone else in the backpacking world and has confirmed the 1-2 PSI rating for “standard” silnylon. If you search his forum, you’ll find the issue discussed in multiple threads.

    As a further check, I built my own crude hydrostatic head testing rig that consisted mostly of a 10 foot section of PVC pipe to which I affixed silnylon samples (at the bottom when the pipe was oriented vertically). I’d slowly fill the pipe with water until the fabric sample began leaking, then would measure the height of the water column that produced the leakage. I found that the 1-2 PSI rating was about right for my silnylon samples when new, but also observed that the water resistance of silnylon can deteriorate after it’s used for a while.

    It’s worth noting (as you already know, but others may not) that some newer 30d fabrics are now being treated with both silicone and polyurethane. The Sea to Summit Ultra Sil dry bags and the rain flys of lightweight tents like the MSR Hubba series are examples of applications using this dual-coated fabric.

    The double coating adds weight, but improves water resistance to a degree (but not a lot in some cases if it’s very thin). It also makes it possible to heat-tape the PU-coated side of the fabric—not possible with straight silnylon since it’s so slippery. It further improves fire retardency enough that tents made from the fabric can be sold in those jurisdictions (seven states + Canada at last check) whose laws make most silnylon tents technically illegal because silnylon doesn’t measure up to their tougher fire retardency standards. As most backpackers know, standard silnylon will burn if exposed directly to a flame.

    So far, I’ve tested only a single sample of this dual-coated fabric (the new Ultra Sil dry bag) and was not very impressed. You can see the leakage problem here.

    #1358073
    Donald Johnston
    BPL Member

    @photonstove

    I can’t say the misting described can’t happen perhaps with some defective silnylon but I haven’t seen it and I don’t believe it….. I consider the claims to be fear mongering.

    Condensation being knocked down by impact on the farbic from hard rain is possible in some weather conditions with the way the shelter is pitched being a factor. Try it some time. When there is a lot of condensation in the morning go out and smack the out side of the shelter and see what happens inside.

    I have spent nights in the rain in tents with conventional urathane coated nylon and silnylon. There is no difference. Rain = 100% humidity to begin with. Rain and fog many times go together. In hard rain the air feels very humid even if you are in say a carport where no misting through the roof is going to occur. When it rains hard the drops hit the ground hard and bounce/splash back up. This brakes up the larger drops and creates some mist. Now put your self in a small shelter out in it. How are you going to have dryer more mist free air inside the shelter than is surounding it? Water vapor moves from wetter air to dryer air very quickly. You can see the mist in the air with the beam of a flashlight light both in the carport and in the shelter out in the rain.

    Enjoy the experiance of closeness with nature being out in a small shelter in the rain.

    #1358109
    Ron Bell / MLD
    BPL Member

    @mountainlaureldesigns

    Locale: USA

    Hi All, I agree with Dave at Oware. I’ve never had a customer say anything about misting either. Heavy condensation can be bounced off the underside of any tarp, and rarely happens. I do have a limited amount of special 40D (not the 1.35 standard 30D) heavy double coated (impregnated) silnylon in med green that is for all practical purposes is completly waterproof. I use it for tougher packs, pack backs, tent floors, super tough stuff sacks (dry bags) and kids gear. It weighs 2oz sq/yd. Fabric weight is about 1.4 and the coating is about .6. My real life test was to stand on a wet cloth and try to push water through the material to a dry receiver underneath. My ball park spec is over 190lbs sq/in as it did not push through when standing sand grinding my heel. It’s about twice as strong as the reg 1.35 silnylon. (I have seen some 2nd’s 1.35 silnylon that was too thin for tarps. A good general test is weigh. If it is below about 1.25 sq/yd then most likely the coating is too thin. Most 2nds sold by the DYI folks, like thru-hiker.com are solid and you need not woryy about inferior water resistance.) I will sell some of the special weight 40d silnylon for $10p/yd, 3yd min. plus shipping. Contact me. -Ron

    #1358189
    Vick Hines
    Member

    @vickrhines

    Locale: Central Texas

    Hate to get into this argument, but misting is as real as dirt. That’s just the plain truth. I’ve seen it, and experienced it first hand on very many occasions, and I know the difference between condensation being knocked off and water from the outside spraying in. As to the test of standing on a piece of silnylon in a puddle to test water resistance. I use it for the bottom of my bivy and for groundsheets and find it reasonably water resistant for that. However, if you make a water bag of the stuff and fill it more than 9 or 10 inches deep, it will weep. Not condensation either, bald-faced leakage. That is true of good first quality 1.35, 30D. So fess up. The stuff is good, and the misting is not significant enough to be a real safety problem (probably), but it dern well happens. I do not plan to reply to any responses to this post. You can argue all you want. I know what I know.

    #1444744
    Kenneth Puentes
    Member

    @pue397

    Locale: Southern California

    deleted – wrong posting

    #1444855
    Don Selesky
    Spectator

    @backslacker

    "I agree with Dave at Oware. I've never had a customer say anything about misting either."

    Well, I guess you have now. :-)

    I have the Hex Hammock Tarp in Spectralite, which I used over a JRB hammock last month in Vermont. We got caught in the mother of all rainstorms, the kind that, had I been driving, I would have pulled off the road because I couldn't see the road anymore. Fortunately, we had gotten off the trail and set up just prior to the rain starting, and I was lying back in the hammock when the skys really opened up. The tarp was maybe 1.5 to 2 feet over my head, and it was definitely misting through the tarp so that the spray kept landing on my face. Since we had just set up, I doubt it was from condensation under the tarp, and it continued for the three or more hours of the downpour.

    Understand that this is an observation, not a complaint. I basically filed it under "yeah, SilNylon tarps do that." I'm not suggesting that torrents of rain poured through, turning the hammock into a bathtub; it was just a bit of misting. More importantly, when I go out again I'm going to take the 6.5 ounce Spectralite tarp rather than a 1 pound plus PU coated tarp, and just deal with whatever misting occurs. I'll live, although I *may* just try to add a bit more of a silicone coating on the underside of the tarp.

    8/5/08:

    Okay, I'm reevaluating the above statement. I think that if I expect severe rain I *will* take the PU-coated tarp, for a few extra ounces, and enjoy a mist-free evening; if it's going to be drier, then the SpectraLight tarp goes with me for the lighter weight. I guess as I get older I get crankier about comfort, and the inevitable trade-offs between comfort and weight. For me, weight isn't everything, although it's obviously still important. But if I really need something, …

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