Odd Inflatable Mattress Sizes

hey, will a 22″ wide pad work for you? If you can wait 8-12weeks, I can make you a custom pad to your length with 2.5″ or 3.5″ thickness.

See this thread for more info.

Five Things Though:

-Is there any possible way you could make it 25 inches, I dont even care if it had to be a little wider 27 inches if your designs dont allow you to make such a size.

-Im allergic to down, so it would have to have a synthetic insulation of some sorts that could handle 20F weather while on the ground. In other words a 4 value or higher.

-3.5 inches would be awesome, but I need to know the weight difference it would cost me over the 2.5 inch one.

-I dont want it to weigh more than 24ozs.

-Finally, time for the age old question, how much would it cost me? I would need two of them.

Thanks.

-I can make a 25" wide pad. But there will be wastage and extra work for a 66" length. I can make you 45" long pad easily though.
Edit: since you want two, I can make longer pads for you without too much wastage.

-I dont know much about down allergy so I am not sure allergy is problem with down sleeping pad. Down is completely encased in cuben. There may be some leakage at the valve while deflation but I can cover it with noseeum inside to prevent that.

Is allergy a problem if you are not in direct contact with down?

-There wont be a significant weight difference. Around 1.5oz for 45" pad. But it will be much more compact.

-TWO 45" X 25" X 3.5" pads should be well under 24oz.

-Cant give you an exact price. I am testing several adhesives which cost upto 3times then that used in the original prototype. If I get enough preorders, I can buy material in bulk. Expect a 45" X 25" X 3.5" to cost between $150 to $200. There will be a special price for the first batch though.

Feel free to contact me anytime at huzefasid at gmail dot com

Have you checked out Stephenson's DAMs? Custom length and tapered coffin shape might just work.