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Making a Pack

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PostedJan 29, 2006 at 12:34 am

I have no idea what got into me. Maybe it was the inexpensive deal on sil-nylon I got from Oware. Maybe it was just that periodic drive to DIY. Maybe, as my wife suspects, Iโ€™m a bit loony.

Well, regardless, I decided to sew my own Super Ultra Light pack. I have a Mariposa. I have an Essence (man, that 90 dollar deal was too much to withstand). But both of those clock in above 10 oz. I wanted something that came in at around 6 oz for my SUL gear.

So I spent some time online looking at a variety of packs. I downloaded directions from thru-hiker.com, Gossamer Gear and looked at pretty much every other pack out there. In the end, I decided on something that is a unholy cross between the Fanatic Fringe Alpine Trail, the Golite Breeze and the Gossamer Gear stuff.

Here are some pictures:

Making a Pack

It clocks in at 5.5 oz. It holds, oh lets say about 1700 ci of gear (give or take a few inches).

It sports:

1. 3 big mesh pockets (sides, front)
2. Draw String extension collar
3. Over the top compression strap
4. Silnylon sides/front and 200 cordura back/bottom
5. 2.5โ€ wide straps w/ anti-slip fabric on the bottom
6. Haul Loop

It took about 5 hours to make, give or take some for cutting the silly slippery sil-nylon. Plugged in the Ipod and let it shuffle while I put it together. The assembly was pretty much following the Gossamer Gear G4 instructions but with my own custom pattern. Of course, for the money I spent, I could have purchased a Fanatic Fringe pack, but hey, itโ€™s the journey my friend.

Now to try it out – hope the seams hold <grin>

PostedJan 29, 2006 at 6:09 am

Looks nice.
Where did you get hte mesh for your pack?
What is the mesh called (its name)?
How much does it weigh per yard?
Thanks

David Stenberg BPL Member
PostedFeb 20, 2006 at 7:03 pm

Great pack! How did you pad the shoulder straps? Did you put anything inside like pieces of foam or is it just fabric?

PostedFeb 20, 2006 at 7:53 pm

Used a closed cell foam pad I had lying around. If I were to redo it I’d use some 1/8 Thinlight foam from Gossamer Gear instead – with such a light pack, you don’t need the padding.

Took it on a 5 hour day hike last saturday and it worked perfectly.

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