Darryl,
My family and I have been dehydrating our food for a couple of years now simple because we were lazy/dissatisfied with the "special" meals that have been suggested for backpacking.
As I like to tell my friend, "I like to eat what I normally have for dinner at home!"
I have even dehydrated take out Indian food from my local restuarant.
To answer your questions about rehydratiing your food:
1. When I get into camp for the evening, I immediately use what water I have left from the day or filter some clean water.
2. I pour my dehydrated food into my pot and pour in enough water to cover the top most part of my food. Better to go with less and as it rehydrates, you can additional water as needed.
3. Then I setup my shelter, sleeping system, etc. while the food is rehydrating in cold/room temperature.
4. I have found that it is best to allow 30 minutes to 45 minutes for the food to soak and rehydrate.
5. Simmer the food slowly and be careful not to burn the food…add additional water as needed and then enjoy your meal.
Notes: One of the benefit of using dehyrated food, besides the reduction of the weight of the food is that you use very little fuel. You are re-heating vs. cooking food. I have even dehydrated rice and pasta, odd as it sounds. Example: On a 4 day/70 mile trip to Mt. Whitney on the High Sierra trail, I used a total of 2.5 oz of fuel. This was with a hot drink & hot oatmeal each morning, hot drink at night with a hot dehyrated meal. (I use a MSR Titan Kettle 0.9 L).
My early experience was that I used to pour in the water and the food at the same time and then put my pot to a simmer/boil. This resulted in two things…bits of burned food and pieces of food that were soft on the outside, but hard to a little crunchy in the middle.
Part of how your experience will differ will be based on how dry your dehyrdrated food is. My early attempts at dehyrating food resulted in granola looking chunks of food, which took longer to re-hydrate.
Note: I also use a food vacuum sealer to store my dehydrated food and then toss the bags into my freezer. I actually have food that is two years old that I am still eating on trips today and they are fine.
After researching dehyrators for a while, I ended up buying a 5 tray Excalibur Dehydrator, which has a built in timer and the heating element is at the back of the unit vs. at the bottom, which allows for better warm air flow and more even dehydrating. Highly suggest that you get some of the Teflex Solid Drying Sheets for liquids or sauces…like pasta sauce, which ends up looking like a fruit leather.
Hope that this helps you out and good luck!
-Tony