Thought this deserved its own thread… I just finished a Driducks/silnylon bivy, using "yardage" from a Driducks poncho. The total weight is 8.1 ounces. For the sake of comparison, the dimensions are 84" length x 68" @chest/62" @waist/54" @feet.
I made this bivy after being "inspired" one night when my DWR-topped bivy wetted out. Albeit it was a less than ideal campsite: a cold, humid creek valley, fairly close the the water, on a night that briefly got down to freezing. However it was a long, cold night to have wet fabric draping over my down sleeping bag and it prompted me to look for more waterproof solutions.
The two drawbacks of this fabric will be durability and breathability. The top fabric probably won't see much abrasion if I'm careful (though of course real world situations tend to be a little different than imagined), but I wonder about seam strength. Single stitched, simple seams were unacceptable (I could see the needle holes extending when I pulled on the fabric), so I double stitched everything. It seems pretty strong, but time will tell how they hold up. Obviously this will not be quite as breathable as DWR nylon, and even that isn't really good enough to vent condensation from my nose and mouth. What I will probably do is find some fabric that's a little more breathable than ripstop nylon and a little more windproof than bug netting, and install a patch of that in the face area of the bivy for venting.
I'll try to update this thread when I get a chance to test it out in a few different sets of conditions.

The D shaped seam in the middle of the bivy is where the hood (of the poncho) was. The black patches along the zipper are re-inforcements for a series of internal loops that hold a wire (basically a straightened clothes hanger) to keep the top fabric off my face. The zipper was also double stitched.









