I'm going on a weeklong bikerafting trip next May, and need some advice. Scenario: I'm flying into one airport but departing from another and don't intend to use any form of transportation other than hiking, biking and packrafting. The problem: The bike is a Helix folding bicycle and the dimensions are 23" × 26" × 9.5" when folded, so I will have to check it as a bag without any additional fees. I would like to make a bag for the bicycle that can be used as protection for the bike during airline transport, can be attached to the packraft, and carried when hiking (probably on the front?). Some things I have come up with to this point: 1) Forget about making a bag and just find a local Uhaul store and buy a box prior to the trip and prior to the return flight, or, 2) Make a bag out of _____ material and wrap the bike using a sleeping pad for protection on the plane & raft and would keep the bike from damaging the bag if made out of lightweight material. I have NEVER made my own gear, but think that this is an occasion to do so and should be a fairly simple task. My wife has a sewing machine and skills. What should I do, and if make a bag, out of what?
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Bikerafting advice
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"Fluff" won't protect the bike. You need something sturdy. Or, counter intuitively, "go naked". A simple plastic "wrap" that let's handlers see what's there and exercise the appropriate care. Also, I had dissimilar arrival/departure points on a "public transportation" trip that made flying with gear problematical. I solved the issue by going to my local UPS store and having a label made for shipping my "container" from my starting-point airport to my pre-return-fight motel. I re-packed at the airport, dropped my package at the airport's UPS store, and picked it up at my motel for the trip back.
Not to discourage your MYOG spirit, but . . . cardboard and packing tape are readily available anywhere in the world, so I would just use boxes and tape. A few layers of corrugated cardboard will be more impact protection than anything reasonably light that you could sew. I did an extended bike tour in Europe that involved a couple of flights, so I've been there before. I've actually taken cardboard boxes as carry-on items several times (you can cut them down to the exact size of the carry-on limit), but if you do that make sure to arrive at the airport a little bit early and bring a bit of packing tape, because there's about a 50% chance that bag will get searched.
I think you are risking a new helix titanium folder if not using hard side luggage…or part hard side (rolling duffle).
Thanks for the insightful tips. Looks like I'll need to track down some cardboard & tape (and possibly bubblewrap) at the end of my trip to package the bike for the plane ride home.
Wow. I've never seen one of those Helix folding bikes before. What a beauty! Ryan
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