I'm attempting to make a dome tent. I was able to make a prototype recently (using scrap fabric, kind of quickly cut and sewn together) and it turned out pretty decent. It is 93 inches long, 62 inches wide, and 43 inches tall. I chose these dimensions so I could use the poles from my Big Sky Chinook tent. Here is the prototype:


I used Christian's formulas/spreadsheet at the end of this post to get the fabric dimensions:
At first, I was a little confused how to use the spreadsheet and I made a hugely wrong curve. But then I figured it out and sketched the curves onto some cardboard, so now all I have to do is trace out the ridgelines.
I plan on using SilPoly for the final version, due to the material's low stretch. It passed my "kneel, stand, and stomp on a wet-towel test" with flying colors, so I don't really have any concerns about its waterproofness.
With my prototype, I validated that the basic dimensions are good and that the curves are good too. I also experimented with the pole sleeve diameter and what type of seam to use. But I would still like some input:
1. I tried a pole sleeve that was 1.5 inches tall (3-inch diameter) and a pole sleeve that was 1 inch tall (2-inch diameter). 1.5 inches seemed too big, and 1 inch seemed too small, so I think 1.25 inches will be just right. What have other people used for pole sleeve sizes?
2. Here is the method in which I plan to sew the pole sleeves and fabric together. It is essentially a rolled seam. The outermost and final row of stitching (that will be exposed to the most stress) goes through 12 layers of fabric. It appears similar to Roger's seam found here:
Black is the pole sleeve, blue is the tent fabric, red is a line of stitching:
1st stitch:

2nd stitch:

3rd stitch:

It's not very difficult to sew (a little time consuming to do accurately, however). Any issues?
3. What are people's opinions on how to secure the ends of the poles? Grommets in webbing? Little pole cups? I was thinking of putting the grommet/pole cup on some webbing, then having that webbing go through a ladderloc (which is sewn to the tent fly). This would allow me to tension the fabric down to the pole tip if needed. What size ladderloc could someone recommend? I am undecided if the stake-out guylines for these points should be sewn to the tent fabric and should be adjustable, or if they should be simple loops extending out from the webbing/grommet tip.


