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This article is the second in a four part series on turning 5 yards of spinnaker fabric into a SuperUltraLight (SUL) tarp, pack, and stuff sack. Five Yards to SuperUltraLight, Part 1 showed how the fabric was divided efficiently into the various pieces for each project. In Part 2 we will construct a SUL stuff sack. I have used this stuff sack design for years. It has everything a stuff sack needs without extra bells and whistles, and can be made in under an hour. The simplistic design resonates in the 0.2-ounce final weight.
ARTICLE OUTLINE
- Overview
- Stuff Sack Project Ratings
- Recommended Materials and Equipment
- Construction
- Final Step
# WORDS: 750
# PHOTOS: 16
# TABLES: 1
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By Jay Ham
Jay Ham started backpacking in 1990 and went lightweight in 1995. Wanting his children to experience and share in his love of the outdoors, he became obsessed with reducing the family's base weight to make backpacking with small children possible. He and his wife began designing and making much of their family's gear (including kid-sized frameless packs and top bags), as lightweight gear was scarce at the time. With a Masters in Soil Science, Jay now manages a 2.5 million acre Soil Survey project in remote Northern Arizona.
Discussion
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Companion forum thread to:
Make Your Own Gear: Five Yards to SuperUltraLight Part 2, Stuff Sack
Cool article, two things:
1) Can the cost be changed to only make the item identified in the article?
2) Mig asked in part I of the article where to buy Spinnaker online. Unfortunately, after searching through the forums, I can’t find any online sources. Anyone have a website that’s selling it online?
I have some to sell as well as other
similar fabrics.
another possible source
http://www.therainshed.com/
Dave
owareusa.com
Frank,
Dave at Oware is great to deal with, and has the fabric. I would definately use him for a source.
Unfortunately, making a single stuff sack is less economical because you have to buy minimum quantities of fabric and other materials, and shipping cost won’t be reduced much. I usually make my stuff sacks from leftover material purchased for other projects. If you wanted to make several stuff sacks, your cost per sack goes down considerably. With a yard of Spinnaker, you could make as many as 10 small stuff sacks, or a fewer combination of larger and smaller, for about $40.
Jay
MYOG
I noticed the last post was made about two years ago. Since I am considering making the gear discussed in this project, I was wondering if there have been updates on the types of fabric to use and the sources to obtain them.
Other recommendations and/or lessons learned on this project are appreciated.
Thanks,
Nick
Not many changes in the last year or so.
Cheers
Thru-Hiker.com has a stuff sack kit that is an economical way to obtain the necessary materials. The 'premium' kit includes 0.7oz SpinTex, 5 small cord locks and ample draw string (although I do wish it was lighter spectra cord). You can buy this for $19.95 and make 5 stuff sacks with it. With some extra cord and cord locks you could make a lot more than 5 sacks if they were small ones.
So far I have made a small sack (about 2L) for my 'essentials' and another similarly sized sack for my pot. Both weigh 6-7g (0.2 to 0.25oz). I've also make a sack for my stakes that weighs 2g (0.1oz). I have a lot of fabric left (about 75% of it). I could definitely make some bigger sacks but I'm a bit nervous about using this material for higher stress applications like a food bag.
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