Siddhartha,
Eons ago, I fell out of love with hip belts, mostly because of the pressure on the tummy and shoulders; so took a design from the late Jack Stephenson, owner of Warmlite, which at last check was still in business, but had moved to Colorado from NH.
The only solution I could find was to use sidearms connected to the lower sides of the pack frame, such that all of the weight from the hip belt rested on the hips with no contact against the spine. In Jack’s design, the hipbelt was divided into two pieces, one on each side:
And the vertical tube behind the spine was removed, leaving only a horizontal tube. The two belt attachments were separated on the horizontal tube so nothing would touch the spine when the forward ends of the sidearms were cinched snugly, and did not touch the hipbelt, allowing it to rotate freely. In that way, the sidearms did not have to be locked, and the hipbelt was held snug over the hips by a cinching arrangement. At first I used Jansport pack frames because they worked and offered parts for the sidearms. The result completely changed my backpacking for the better.
More recently, I took a fall coming off a ladder while repairing the roof, and my feet got tangled in the ladder, leading to a burst compression fracture at the L-2 vertebra. But after many months of rest and physical therapy, was able to walk without pain, and in less than a year was backpacking again. Kudos to Dr. Abdu at NH’s Hitchcock Clinic.
However, the pack frame was redesigned to an hourglass shape that kept the center of gravity forward so the chest straps would not pull backward away from the back when the pack was loaded. Also, a suspended mesh full back band was attached to the hourglass frame to add comfort and protection for the spine.
More recently, with the help of Roger Caffin’s skill bending Easton, .340″ outer diam. alloy tubing, the 5/8″ diam. Jansport tubing was replaced with the much lighter Easton, cutting the empty pack weight by over half. But that remains a work in progress that has been delayed by a tent project.
You might want to contact Warmlite in Colorado and obtain a catalog. They sold me some parts a few years ago, but don’t know if they are still making packs, or if their current design fully protects the spine. Note that the original models did not move the center of gravity sufficiently forward. I followed a hiker wearing a Jackpack uphill to crest the Continental Divide, and could see the center of gravity was too far back and pulling him backward. The solution to this was shaping the hourglass frame to keep the weight forward.
If you have luck with the other designs mentioned in this thread, please post the results here. Thanks.