Topic

frame sheet: hdpe -vs- abs -vs- umhw -vs- ?


Forum Posting

A Membership is required to post in the forums. Login or become a member to post in the member forums!

Home Forums Gear Forums Make Your Own Gear frame sheet: hdpe -vs- abs -vs- umhw -vs- ?

Viewing 11 posts - 1 through 11 (of 11 total)
  • Author
    Posts
  • #3545522
    tom c
    BPL Member

    @teepee

    I’ve completed my first backpack (woot!) and am going to head to an industrial plastics supplier to buy material for a framesheet (eg; they have just about everything, definitely hdpe, umhw, abs, acrylic …)

    What’s the best framesheet material and thickness?

    I’ve read around ~1mm of hdpe or abs works decently; which holds up better?  From other projects, it’s when a ‘crease’ develops in the sheet that it drops significantly in strength / comfort; which material resists this best?

    Thanks!

    #3545565
    Lester Moore
    BPL Member

    @satori

    Locale: Olympic Peninsula, WA

    Congrats on the MYOG backpack Tom – would love to see some photos. Any reason for using a frame sheet rather than stays? Aluminum stays would be more rigid and much less prone to deformation than a thin polymer sheet. I’ve played around with frame sheets made from hdpe storage bin side walls, but they end up being heavier than a U shaped piece of 1/4″ diameter aluminum rod.

    #3545568
    Link .
    BPL Member

    @annapurna

    you can buy one that Gossamer Gear uses for their packs

    REMOVABLE (ALUMINUM) BACKPACK STAY

    Or the style that ULA uses if you want to keep it simple and buy from a pack maker

    CIRCUIT ALUMINUM STAY

     

    #3545580
    tom c
    BPL Member

    @teepee

    I’m actually make a child-carrier insert for a seek-outside load-carrier.  So not quite as awesome as an actual MYOG pack (but was trying to keep the thread simple).

    The seat is a brazed truss structure that provides the seat, load-bearing for the bag, and ~7″ separation for there to be room for the kid.  The “frame sheet” is actually just protecting the xpac from the metal truss, and providing a flat back for the kiddo (where the bag would otherwise barrel).

    Weight for the lower half is less than a pound (brazed .030″ steel).  v2 could probably get down to 10oz or so.  But, my ‘weight budget’ was a 9lb osprey child pack (!!), so I’ll be around 6lb, and i get a full bag for the bulky stuff (wife can take smaller heavy items).

     

    #3545619
    tom c
    BPL Member

    @teepee

    I made a run to the vendor and bought some acrylic and polypropylene corrugated plastics.

    HDPE seemed like the best option for solid sheet, but the 1/32″ was _way_ too flimsy, and the 1/16″ seemed too much / too heavy.

    will update when i finish it this weekend.

    #3546593
    Craig B
    BPL Member

    @kurogane

    Haha!  A welded steel frame!  That’s old school ;-)  I just got some samples of thin plastic sheet for my own pack project, and polypropylene is the least dense (15-20% lighter for the thickness).  At 1/16″, it’s pretty solid, but you could probably get away with 0.05″ or 0.04″ for your application.  It’s a bit softer than HDPE, but still pretty stiff in those thicknesses.

    #3546607
    David Thomas
    BPL Member

    @davidinkenai

    Locale: North Woods. Far North.

    I was thinking corrugated plastic would be far stiffer for the weight. And if it buckled too easily in one dimension, hot-glue another layer in the opposite directions. Maybe double thick everywhere but just some perpendicular strips would add a lot of strength in the perpendicular direction.

    Or consider hot-gluing (or Gorilla Gluing) two corrugated sheets on a bias – one 20 degrees left of vertical and the other 20 degrees right of vertical – most of the stiffness and strength would be vertical but with a lot more resistance to buckling on the horizontal

    But don’t buy it. It’s all over as campaign signs and “Lose 30 pounds in 30 days” advertisements illegal hung on power poles.  I’m the president of an electric utility and you have my permission and encouragement to remove them

    In my area, the expectation is that all campaign signs start coming down the evening the polls close and is completed the next day. Anything up after that is fair game.

    #3546622
    tom c
    BPL Member

    @teepee

    David – thanks for the suggestion on campaign signs. I’m all for reuse but honestly I don’t see much of those around here at least not of corrugated polypropylene.  A whole 4×8 foot sheet was about $15.

    The corrugated polypropylene has actually proven to be stiffer and less prone to collapse than I had expected.  It’s certainly more durable in the long Dimension but it doesn’t fold as easily along the corrugations as normal cardboard does… Which is nice for my application.

    #3547287
    Ben H.
    BPL Member

    @bzhayes

    Locale: No. Alabama

    Having used a couple child carriers like that, I have to say, that looks spectacular.  Very well done Tom!

    Are you getting a strap system that goes over the shoulders of the child?  These things can be kind of tippy.

    #3550040
    tom c
    BPL Member

    @teepee

    @Ben – the Seek Outside packs have a ‘Y’ top strap over the roll top that served pretty well as a harness.  No great pictures but this shows it:

    #3550041
    tom c
    BPL Member

    @teepee

    the pack worked fantastically, btw; I finished it with some fleece over straps for comfort, and a seat of corrogated cardboard + contoured 1/2″ closed cell form, 1″ of open cell foam, sewing in a soft nylon.

Viewing 11 posts - 1 through 11 (of 11 total)
  • You must be logged in to reply to this topic.
Forum Posting

A Membership is required to post in the forums. Login or become a member to post in the member forums!

Loading...