Hello again,
After reading through some of the other MYOG posts, I realized that I owe it to all who have followed this endeavor to shed some light on the TLC that goes into each pair of sandals I've shipped. If nothing else, hopefully this will add value and quench the interest of those who have considered it…
1. Receive initial order, file contact info, payment info & foot tracings electronically (for safe keeping at future orders), scale and print foot tracings – 5 mins
2. Cut-out tracing, transfer tracing to rubber (including strap locations)making sure to add enough material to accommodate hand-molding, cut-out rubber sole and repeat for second foot – 15 mins
3. Confirm stamped hole locations, punch holes for first foot, confirm second foot hole location using first stamped sandal foot-bed and punch holes for second foot. After, drill countersunk hole for plug on both sandals (to protect strap) – 7 mins
4. Heat each section of sandal and hand mold the sole around the full perimeter of the sandal, making sure stamped hole locations are molded higher than the bottom plane of the sole (to protect straps from ground) and repeat on second sandal. – 15 mins
5. Measure and cut webbing, burn edges to ensure no fraying and feed into initial hole between the toe area to prep for plug – 5 mins
6. Burn countersunk plug and form to ensure proper fit into countersunk hole – 7 mins
7. String sandals with nylon (or polyester) webbing, taking time to properly string through the three buckles found on the sandal, clean & inspect sandal – 15 mins
8. cut, rubber stamp, sign & serialize hang-tag and tie around sandals, update spreadsheet – 5 mins
9. create shipping label and pack for USPS – 5 mins
Total = 79 mins per pair not including transit time to shipping location! Hopefully this helps shed some light and show how much TLC goes into each pair….but we think it'w worth it!
Thanks,
Ryan